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CORE FACILITIES OVERVIEW

Weaving Mill (Partnered)

100 high-speed looms

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(contracted capacity)

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Knitting Mill (In-House)

40 circular knitting machines

(Double knit) Up to 118"

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26 jersey/skirt machines:

Up to 118"

Lamination Factory

6 lamination lines

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2 thermal melt lamination lines

Up to 94"

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Cut & Sew Facilities (x3)

50 single-needle quilting machines

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6 multi-needle quilting machines

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2 ultrasonic pinsonic quilting machines

CAPABILITIES

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    ICECORE® Cooling Fabric Advantages:

    Overview:

    Icecore® is our proprietary cooling yarn, co-developed with Donghua University and engineered to solve the limitations of conventional PE-based cooling fibers. It offers lasting performance with comfort-first design.

     

    Pros:

    • Permanent cooling (engineered into the yarn structure, not a surface treatment)

    • Soft, matte finish — more fabric-like feel compared to the glossier look of LDPE or HMPE

    • Built-in moisture-wicking

    • Blends well with bamboo, FR yarns, or nylon for various applications

    • Proven in U.S. bedding and pillow markets
       

    Cons:

    • Slightly higher cost than LDPE

    • Lower elasticity unless blended

    • Best For: High-performance cooling protectors, pillows, premium bed covers, and patented private label collections.

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    Interested in Patent Exclusivity?

    Certain Icecore® product configurations may qualify for territorial exclusivity or private-label use under our patent license. If you're exploring new market positioning or want to lead with innovation, contact us to discuss exclusivity eligibility and co-branded development opportunities.

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    Cooling Nylon Advantages:

    Overview:

    • A synthetic fiber engineered for stretch and softness, with surface cooling additives or blended yarns.


    Pros:

    • Smooth, soft handfeel

    • Excellent stretch and flexibility

    • Good cooling sensation (with additives or cross-section filaments)

    • Durable for long-term use
       

    Cons:

    • Moderate moisture-wicking

    • Lower environmental sustainability

    • Cooling effect may wash out over time (non-permanent finishes)

    • Best For: Apparel-like bedding, fitted covers, hybrid blends.

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     LDPE (Low-Density Polyethylene) Advantages:

    Overview:

    A plastic-derived cooling fiber known for its strong contact cooling, often used in mattress toppers or laminates.

     

    Pros:

    • High contact cooling (“cold to the touch”)

    • Low cost and widely available

    • Lightweight
       

    Cons:

    • Stiff, less breathable

    • Low moisture absorption

    • Poor long-term softness


    Best For: Low-cost cooling toppers, laminated protective covers.

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    HMPE (High-Modulus Polyethylene) Advantages

    Overview:
    Ultra-strong polyethylene fiber with excellent heat dissipation properties.
     

    Pros:

    • Outstanding thermal conductivity

    • Very durable and abrasion-resistant

    • Lightweight

    • Long-lasting performance
       

    Cons:

    • Higher cost

    • Slightly stiff feel unless blended

    • Not breathable on its own

    • Limited availability in textile-grade blends
       

    Best For: Premium cooling toppers, technical applications (hospitality, medical).

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    Bamboo Rayon Advantages

    Overview:

     

    Regenerated cellulose fiber made from bamboo, known for softness and breathability rather than direct cooling.

     

    Pros:

    • Naturally breathable

    • Very soft and silky handfeel

    • Sustainable and biodegradable

    • Antibacterial and hypoallergenic

     

    Cons:

    • No direct contact cooling effect

    • Not as durable as synthetics

    • Requires blending for strength

     

    Best For: Summer bedding, skin-sensitive products, sustainable collections.

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Innovation meets collaboration

Introducing

ICECORE 

In 2017, Delan Home established a formal R&D partnership with Donghua University, China’s leading textile engineering institute, to solve a persistent challenge in the bedding industry: how to combine long-lasting cooling performance with commercial scalability and comfort.

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Together, we developed and patented ICECORE®—a next-generation cooling yarn tailored for bedding.

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Cutting, Sewing, and Finishing

Powered by Scale, Driven by Precision. Across our Hangzhou production buildings, we operate 450+ sewing stations, combining:
 

  • Single & multi-needle quilting

  • Ultrasonic “pinsonic” bonding for no-stitch lamination

  • Digitally guided cutting tables for accuracy and material efficiency
     

Our in-line QA checkpoints allow us to catch defects early—ensuring each order meets our clients' highest standards for fit, comfort, and consistency.


Whether you're producing 5,000 or 500,000 units, our lines are built to deliver.

+1M

PILLOW COVERS

+500K

MATTRESS PROTECTORS & TOPPERS

+350K

QUILTED MATTRESS COVERS

Monthly Production Capacity

With 450+ sewers, 50 single-needle quilting machines, advanced multi-needle and ultrasonic quilting units, we combine scale with detail. Our production model is built for speed, flexibility, and cost efficiency—giving our clients a competitive edge.

Silk Fabric

ICECORE Cooling Fabric

ADVANTAGES

Ultra-soft hand feel

Long-lasting cooling performance

Permanent moisture-wicking and dry touch

 

We’ve since expanded ICECORE® with blends like:

ICECORE® + Bamboo

ICECORE® + Cooling Nylon

ICECORE® + Flame Retardant

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